Protecting Your Facility and the Environment
Secondary containment systems are critical in industrial facilities, providing a layer of protection to ensure the safety of employees, minimize environmental impact, and comply with regulatory requirements. Designed to contain spills and leaks of hazardous chemicals, these systems are essential when storing or handling potentially dangerous liquids. Compliance with OSHA regulations and EPA standards is non-negotiable, making it vital for businesses to have reliable secondary containment solutions in place.
At Industrial Applications, we specialize in secondary containment coating services tailored to meet your specific needs. With years of expertise, we understand the complexities of these systems and have the experience and manpower to deliver quality installations and repairs on time and to specification. We collaborate closely with material suppliers to select the best chemical-resistant coatings and ensure each project meets safety standards and long-term performance.
Why Secondary Containment Systems Matter
Secondary containment prevents hazardous spills from spreading to surrounding areas, protecting soil, water, and wildlife. It helps contain potential leaks that could damage infrastructure and disrupt operations. Whether it’s a sump, a chemical tank, or a loading dock, every containment area must be designed with the right materials and coatings to withstand the specific chemicals, temperatures, and mechanical wear they may encounter.
Our solutions are engineered to handle harsh conditions, from high-temperature spill exposures to abrasive chemical contact. Industrial Applications takes a comprehensive approach, starting with an in-depth assessment of your facility to create a customized secondary containment system that meets regulatory compliance and minimizes risks.
Our Secondary Containment Coating Services
Industrial Applications offers a range of secondary containment options, including epoxy coatings, urethane concrete systems, and fiberglass-reinforced linings. Each system is designed to deliver optimal protection based on your facility’s unique environment. Here’s an overview of some of the containment systems we provide:
- Vapor Barriers: Protect Against Moisture Penetration
Vapor barriers are essential in areas where moisture intrusion is a concern. These barriers are typically installed under flooring systems in containment areas that are on grade or below grade and may lack existing moisture protection. Vapor barriers prevent moisture from seeping into containment zones, which can weaken the structure and compromise the integrity of the containment system.
- Urethane Concrete Products: Fast Turnaround and High Durability
Urethane concrete systems serve as both a vapor barrier and a highly durable flooring solution. Known for excellent thermal shock resistance and rapid cure times, these products are ideal for containment areas requiring quick turnaround. Urethane concrete’s resilience to harsh conditions makes it a popular choice for food processing areas or commercial kitchens.
- Trowel-Applied. Fiber Glass Reinforced Secondary Systems Total DFT (Dry Film Thickness) 90-150mils Mils varies dependent on manufacture: High-Performance Chemical Resistance
Our trowel-applied systems can utilize a variety of resin bases, such as epoxy, novolac epoxy, vinyl ester, or polyester resins, depending on your facility’s specific needs. Each system is customized based on chemical exposure, atmospheric conditions, and mechanical wear. The application process involves preparing the surface, embedding fiberglass matting, and applying multiple layers of topcoats for maximum durability.A basecoat of the selected material is applied over the tacky primer and a 1 oz Chopped Strand Fiberglass Mat is embedded into the system’s basecoat material, allowed to dry, followed by a topcoat or topcoats of the selected material as specified by the material supplier, and allowed to cure.
- Features:
• Exceptional Durability
• Excellent Chemical Resistance
• Withstands Spill Temps up to 160F
- Typical Uses:
• Secondary Containment Areas
• Trenches
• Chemical & other Load-Out Areas
- Fiber Glass(Woven Roving) – Reinforced Secondary Containment Lining System 1/8 Inch DFT- Trowel Applied system Thickness varies from manufactures: Superior Strength and Abrasion Resistance For areas with heavy chemical exposure or mechanical stress, our fiberglass-reinforced systems provide a robust solution. These systems utilizes a 9oz fiberglass mat embedded in the primed trowel base coat and allowed to cure before recoating with a final 1/16-inch Chemical resistant topcoat. With a thickness of up to 1/8 inch, they can handle spill temperatures up to 180°F and offer excellent resistance to abrasions and impact.
- Features:
• Excellent Chemical Resistance
• Very Strong Abrasion Resistance
• Highly Durable
• Withstands Spill Temps up to 180F
- Typical uses
• Chemical Containment Sumps
• Secondary Containment
• Chemical Load out Areas
• Tank Linings
- 5. Coat Systems-Typically Flake filled Coat Systems for Secondary Containment- Thickness Range from 40 Mils DFT to 140Mils dft. Milage varies dependent on material manufactures recommendations: Fast and Cost-Effective
Determining coating systems is determined by evaluating each area’s specific service requirements. (see above considerations)Flake-filled coating systems are a cost-effective option for secondary containment and primary tank linings. These systems are installed quickly and offer excellent chemical resistance. Fiberglass matting is embedded into the primed surface at wall and floor transitions to ensure seamless protection. Ideal for facilities needing fast installation and reliable performance.
- Features:
• Excellent Chemical Resistance
• Shorter Installation Time
• Lower typical Installed Cost
- Typical Uses
• Certain Tank Linings (Primary)
• Secondary Containment
• Splash Spill Chemical Exposures.
Industries We Serve
Our secondary containment solutions cater to a wide range of industries, each with unique needs and compliance requirements:
- Food Processing: USDA-compliant coatings that withstand rigorous sanitation.
- Chemical & Petrochemical: High-performance solutions for extreme chemical resistance.
- Pharmaceutical: Safe containment for cleanroom environments.
- Agricultural Coops and Liquid Fertilizer Plants
- Aviation
- Water and Wastewater Treatment: Coatings that resist harsh chemical treatments.
- Power Plants: Impact-resistant coatings for containment and mechanical rooms.
- General Manufacturing: Customized systems for diverse industrial applications.
Trust Industrial Applications for Your Containment Needs
With a strong focus on customized secondary containment coating solutions, Industrial Applications is your trusted partner for ensuring safety, compliance, and long-term performance. Contact us today to learn more about how we can protect your facility with our tailored containment systems.